I am a couponer, one of those crazy ladies that needs more space than she ever has. And, as such, I needed an organized and easy way to store canned goods while making sure nothing was expiring or going to waste. They sell fancy contraptions that do such a thing, but in the nature of trying to save a few bucks, I knew I had to make one myself.
PREPARATION
- 4-1×2 @8 feet (approx. $1 each)
- 3-1×6 @8 feet (approx. $6 each) You will have extra left over, and could get away with 2, but I would recommend 3 for any “oops” OR if you can find pallets with 1x6s, use those to conserve and re-use. Plus no one will see these once the rack is stocked.
- 1 1/4″ or 1 1/2″ screws
- Countersinking bit, or drill bit
- Wood Glue
- Tape Measure
- 1 1/4 inch screws
- 1 1/2 inch screws
- Elmer’s Wood Glue
- 120 grit sandpaper
Cuts:
- 10- 1×2 @10 1/2″ (shelf supports) 2 per tier
- 5- 1×2 @11 3/4″ (front aprons)
- 2- 1×2 @ 29 1/2″ cut at an angle to 28 1/2″ on one end, with 29 1/2″ being the longest point (front legs)
- 2- 1×2 @36″ cut at an angle to 35″ on one end, with 36″ being the longest point (back legs)
Cut the shelves for each tier as follows:
Tier 1-
- 3- 1×2 @14″ (side aprons and center divider)
- 2- 1×6 @14″ (shelves)
Tier 2-
- 3- 1×2 @14 1/4″ (side aprons and divider)
- 2- 1×6 @14 1/4″ (shelves)
Tier 3-
- 3- 1×2 @14 1/2″ (side aprons and divider)
- 2- 1×6 @14 1/2″ (shelves)
- Tier 3-
- 3- 1×2 @15″ (side aprons and dividers)
- 2- 1×6 @15″ (shelves)
- Tier 4-
- 3- 1×2 @15 1/4″ (side aprons and dividers)
- 2- 1×6 @15 1/4″ (shelves)
- Tier 5-
- 3- 1×2 @15 1/2″ (side aprons and dividers)
- 2- 1×6 @15 1/2″ (shelves)
INSTRUCTIONS
STEP 1
Start by building each shelf with the bottom supports, shelve pieces and dividers. Pre-drill and countersink (optional) each piece as you go! Pre-drilling will keep the wood from splitting, and save you tons of time in the long-run!
STEP 2
Put side aprons on each shelf
STEP 3
Put front apron on each shelf, and mark shelves with number for placement on rack
STEP 4
Apply legs one at a time, starting with bottom shelf. This can be tricky, and having a helper will be ideal. However, I did it solo, and it worked fine
The bottom shelf begins 1″ up from the front legs, and 2 1/2″ up from the bottom of the back legs, giving you a 1 1/2″ drop for cans to roll.
STEP 5
Add each subsequent shelf up 4″ from top of previous shelf front, and 5 1/2″ up front top of bottom shelf back.
FINISHING INSTRUCTIONS
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth.
It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
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